July 28, 2023

What are Run-Flat Tyres and How Do They Work?

What are Run-Flat Tyres?

Run-flat tyres are specialized tyres designed to remain functional even after sustaining a puncture. Run-flats are equipped with reinforced sidewalls and cutting-edge materials that can temporarily support the weight of the vehicle, allowing the driver to continue driving for a limited distance at reduced speeds.

How Do Run-Flat Tyres Work?

The defining feature of run-flat tyres is their ability to maintain their structural integrity despite low or zero air pressure. It's achieved using strong and stiff sidewalls, often crafted with reinforced rubber or high-strength materials.

In an unfortunate event of a tyre blow-out, run-flat tyres mitigate major risks by providing temporary support, enabling the driver to reach a nearby service station or safe location without the immediate need to change the tyre.

 

Run-Flat Tyres vs Conventional Tyres:

1.     Puncture Resistance:

Run-flats boast enhanced puncture resistance due to their reinforced sidewalls. They can continue to function with a loss of air pressure caused by punctures of certain sizes, reducing the risk of accidents during emergencies.

Conventional tyres lack reinforced sidewalls, making them susceptible to complete air loss after a puncture. This necessitates an immediate stop and tyre change or assistance from professionals.

2.     Driving After Puncture:

Run-flat tyres allow drivers to continue driving for a limited distance (typically around 50 miles) at reduced speeds (up to 50 mph) following a puncture. This feature ensures convenience and safety when immediate stopping may not be possible or safe.

After a puncture, normal tyres offer no support, requiring drivers to halt and change the tyre or seek professional aid.

3.     Tyre Pressure Monitoring System (TPMS):

Many vehicles equipped with run-flat tyres also incorporate a TPMS. This system constantly monitors tyre pressure, alerting the driver when significant air pressure loss occurs. This early warning enables drivers to take prompt action and avoid further tyre damage.

While some modern vehicles are equipped with TPMS, it is not very common. In vehicles equipped with conventional tyres, drivers may not be immediately aware of a puncture until they experience handling issues.

4.     Ride Comfort:

The stiff sidewalls of run-flat tyres may lead to a slightly firmer ride compared to normal tyres. That said, continuous advancements in tyre technology have resulted in improved ride comfort in newer run-flat models.

Conventional tyres generally offer a more comfortable ride due to their flexible sidewalls, which aid in absorbing bumps and road vibrations.

Can You Drive on a Run-Flat Tyre After a Puncture? (The 50/50 Rule)

Yes, run-flat tyres are specifically engineered to maintain vehicle stability and allow you to continue driving after a puncture, but you must adhere to the industry-standard 50/50 rule. This means you should drive no further than $50$ miles ($80\text{ km}$) and at a maximum speed of 50 mph (80km/h) to reach a safe service centre.

Rules for Driving on a Punctured Run-Flat Tyre

Exceeding the distance or speed limit when the tyre pressure is low will cause internal damage to the tyre's unique structure. Follow these critical guidelines:

  • Maximum Speed: Immediately reduce your speed and do not exceed 50 mph (80km/h). Higher speeds generate excessive heat in the sidewall, which rapidly degrades the rubber.

  • Maximum Distance: Do not drive more than 50 mph (80km/h) from the point of puncture. The sidewall's temporary support structure will fail after this limit.

  • Slow Punctures: Treat any puncture that triggers the Tyre Pressure Monitoring System (TPMS) warning light—even a slow leak—as a full puncture. The 50/50 mobility limits apply from that moment.

  • Driving Style: Drive smoothly, avoiding harsh braking, aggressive cornering, and quick acceleration to minimize stress on the compromised tyre.

Crucially: Never attempt to "top up" the air and continue driving for an extended period. Once a run-flat has been driven while significantly deflated, it is considered structurally compromised and should be replaced.

Can a Punctured Run-Flat Tyre Be Repaired?

In most cases, tyre manufacturers and industry specialists advise against repairing a punctured run-flat tyre, recommending replacement for maximum safety. While a minority of manufacturers permit a single repair under strict conditions, the reinforced sidewall often hides invisible structural damage caused by running on low pressure, making a reliable repair impossible. Always consult your tyre professional, as most service centres will recommend replacement as standard procedure.

Run-Flat Tyre Repair Policies by Manufacturer

The decision to repair a run-flat tyre is not universal and often depends on the tyre brand. This table summarizes the general stance of major manufacturers:

Manufacturer Repair Policy Key Condition for Repair (If Allowed)
Pirelli No Full replacement is required.
Continental (SSR) Does Not Recommend Cites high risk of undetectable internal damage to sidewall inserts.
Bridgestone (RFT) Case-by-Case Must show absolutely no evidence of internal creasing, cracking, or rubber "dust" on the liner.
Michelin (ZP/EMT) Yes (Once) Must meet BSAU159 standards, with the puncture in the tread, and no structural damage.
Goodyear / Dunlop Yes Permitted only after a thorough professional inspection and analysis of the driving history.

 

Non-Negotiable Conditions for Any Run-Flat Tyre Repair:

For any run-flat tyre to be eligible for repair, it must meet all UK safety standards (BSAU159) and the following criteria:

  • Puncture Location: Restricted solely to the main tread area (the central $75\%$ of the tyre width).

  • Damage Size: Puncture must be minor, typically less than $6\text{mm}$ in diameter.

  • No Secondary Damage: There can be no sign of damage to the sidewall, shoulder, or inner liner (no cracks, dust, or wrinkles) caused by being driven while under-inflated.

How long do run-flat tyres last?

Run-flat tyres are typically built from the same materials as normal tyres, so they should last as long as standard tyres. However, the legal minimum tread depth of 1.6mm still applies.

 

How to identify run-flat tyres in the UK?

In the UK, run-flat tyres are commonly identified with a symbol on the sidewall. Each brand has its own naming and identification means. Look for the specific symbol for the brand of tyres you have. 

Some may have the letters "RF" or "RUN FLAT" printed on the sidewall. It is essential to remember that not all tyres with reinforced sidewalls are run-flat tyres, so ensure to check for these specific markings to confirm whether your tyres are run-flat or simply reach out to the tyre manufacturer or seller.

Finally, whether you opt for conventional tyres or run-flats, regular maintenance and proper care are crucial to ensure safety, optimal performance and longevity. 

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